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Flex Forward Logo

Products with an eye for the future

Kirkland Signature 13% PCR Saddle Packs

Manufacturer: TC Transcontinental Packaging; tctranscontinental.com/en-us/packaging

Description: The Kirkland Signature 13% PCR Saddle Pack bags are produced by TC Transcontinental Packaging to serve the meat and poultry market in U.S.-based Costco stores. A sustainable take on our Envio™ forming and nonforming films, this package offers a reduced environmental footprint through the incorporation of post-consumer resins (PCRs). The top web features 24% PCRs and the bottom web incorporates 11% PCRs, for a combined PCR content of 13.4%. The ability to include PCRs helps to divert that percentage of plastic from landfills while maintaining the critical packaging attributes for meat and poultry.

Hellmann’s Mayonnaise Stand-up Spouted Pouch, 800 g

Manufacturer: Paharpur 3P; paharpur3p.com

Description: This stand-up spouted pouch for Hellmann’s Mayonnaise consists of biaxially oriented polypropylene (BOPP) and polyethylene from the same olefinic plastic family and replaces the conventional plastic jars prevalent in this category. This combination of plastics makes the pouch easily recyclable; it contributed to more than a 60% reduction in carbon footprint and an 800% reduction in packaging that is landfilled. The pouch was designed with a high-barrier and high heat-resistant BOPP film to provide barrier protection for the product to maintain the desired shelf life.

Oribe Refill Pouches, 1 L

Manufacturer: Glenroy, Inc.; glenroy.com

Description: The Oribe refill pouch expands its pack- aging portfolio into flexible packaging and helps it move toward a more sustainable organization. The refill pouches contain shampoo, conditioner, body wash, and lotion. Reverse printing with a gradual fade from black to white and gold accents makes this pouch stand out on the shelf. The pouches offer sustainability benefits by using 71% less plastic than their liter bottles, and they are optimized for the rigors of e-commerce.

Member’s Mark™ Southwest Salad Kit, 12 oz.

Manufacturer: Printpack; printpack.com

Description: The demand for fresh-cut produce, like salads and pre-cut vegetables, continues to grow due to convenience and health benefits. However, consumers’ love for convenient, healthy, prepackaged food means more and more produce packaging is going into landfills. Preserve™ PE for fresh fruits and vegetables is Printpack’s sustainable alternative to nonrecyclable, breathable laminated films. The film consists of all polyethylene and is approved for store drop-off recycling by the How2Recycle® organization

DIGITAL EXCLUSIVE

Split® Nutrition Pouch

Manufacturer: Integrated Plastics Packaging; ipp.ae

Description: Integrated Plastics Packaging (IPP) developed a proprietary 4-ply laminate incorporating a sealant film with special properties designed to run on high-speed continuous motion VFFS equipment supplied by Sanko North America. The sealant film provides superior hot tack for high-speed production as compared with conventional intermittent motion VFFS equipment, resulting in higher speeds, enhanced production efficiencies, and lower waste.

DIGITAL EXCLUSIVE

Sealstrip’s Peel&Seal® Reseal Tape on Kellogg’s® Eggo® Frozen Waffles Packaging

Manufacturer: Sealstrip Corporation; sealstrip.com

Description: Kellogg’s® Eggo® is America’s bestselling waffle. The brand’s packaging goal was to delight its consumers by offering an easier-to-use resealable package with reliable convenience that better maintained product quality in the freezer and kept its brand top of mind once the printed box was recycled. Kellogg’s also needed a product that was sustainable and economical. Sealstrip’s newest Peel&Seal® product line offers a more sustainable footprint with the development of innovative direct food contact materials technology and manufacturing methods. Peel&Seal offered better overall economics with advancements to the tape materials and in-line applicators. Consumers have been elated with the new resealable feature on the Eggo package.

Kleenex® Liquid Soap 100% PE, 450ml

Manufacturer: Printpack; printpack.com 

Description: Kimberly Clark’s Kleenex® Liquid Soap incumbent stand-up pouch was made of a structure consisting of polyester, nylon, and polyethylene (PE), which made the package very difficult to recycle. The new version is designed solely with PE, making it easily recyclable. In addition, the new solution removed the traditional screw-cap spout and replaced it with a die cut dispensing channel, reducing the amount of plastic weight used by as much as 30%. 

Herbionik® Grass Seed

Manufacturer: TC Transcontinental Packaging; tctranscontinental.com/en-us/packaging

Description: The dimensions of the new pouches were determined to be the most efficient for a new general packer filling machine. TC used materials to meet filling performance requirements and cost targets. TC also incorporated perforations into the bag to facilitate air evacuation and eliminate package bloating to increase the efficiency and ease of stacking the bags on pallets. 

F-POX Excellent Oxygen and Moisture Barrier Transparent BOPET Film

Manufacturer: Flex Films (USA) Inc.; flexfilm.com 

Description: F-POX Excellent Oxygen and Moisture Barrier Transparent BOPET (biaxially oriented polyethylene terephthalate) Film is a polyethylene terephthalate (PET)-based transparent barrier film with the highest gas barrier property in the industry, utilizing the new film and special unique coating developed by UFlex. This is an excellent oxygen (0.5 cc/m2/day) and moisture barrier (2.0 gm/m2/day) transparent BOPET film with optical clarity. The film is a superior product to polyvinylidene chloride-coated PET film and ethylene vinyl alcohol PET film. It is also thermally stable and achieves exceptional processability. This film enables see-through packaging while functioning as a high-aroma retention barrier. Therefore, it is apt for storing dry and chilled food. F-POX film can be printed and laminated with biaxially oriented polypropylene and cast polypropylene and can be easily converted into flexible packaging. 

Dog Delights™ Beef Tendersticks™

Manufacturer: Tempo Flexible Packaging; tempoflexiblepackaging.com 

Description: One of the Crump Group’s top-selling stock keeping units and a favorite of Costco Canada shoppers, the Dog Delights™ Beef Tendersticks™ treats achieved a major milestone in 2023 by rebuilding the package as recycle ready and prioritizing a circular economy for plastics.

F-PSX High-Barrier Alox Polyester Film

Manufacturer: Flex Films (USA) Inc.; flexfilm.com

Description: The packaging films business of the company introduced F­PSX high-barrier transparent biaxially oriented polyethylene terephthalate film. The film has a protective printable layer atop a high-barrier vacuum deposit on one side and is primer coated or untreated on the other side. The critical attributes of F­PSX include moisture and oxygen barrier properties and higher yield over polyvinylidene chloride (PVDC)-coated films. This PVDC/ethylene vinyl alcohol polyethylene-coated film replacement is environmentally friendly and has high clarity and product visibility. The F-PSX film can be printed and laminated with biaxially oriented polypropylene/cast polypropylene and can be easily converted into flexible packaging.

Kirkland Signature Fancy Whole Cashews Stand-up Recloseable Pouch

Manufacturer: PPC Flex; ppcflex.com

Description: The Kirkland Signature Fancy Whole Cashews Stand-up Reclosable Pouch represents a significant step toward sustainability and reduced environmental impact. This packaging innovation successfully reduced plastic usage by 85%, transitioning from a rigid plastic jar to a flexible pouch. Additionally, the pouch demonstrates a commitment to recycled materials because it contains a minimum of 30% overall post-consumer recycled content, further contributing to the reduction of plastic waste. Notably, it features a high-clarity window so consumers can easily view the product inside.

Kirkland Signature 13% PCR Saddle Packs
Hellmann’s Mayonnaise Stand-up Spouted Pouch, 800 g
Oribe Refill Pouches, 1 L
Member’s Mark™ Southwest Salad Kit, 12 oz.
Split® Nutrition Pouch
Sealstrip’s Peel&Seal® Reseal Tape on Kellogg’s® Eggo® Frozen Waffles Packaging
Kleenex® Liquid Soap 100% PE, 450ml
Herbionik® Grass Seed
F-POX Excellent Oxygen and Moisture Barrier Transparent BOPET Film
Dog Delights™ Beef Tendersticks™
F-PSX High-Barrier Alox Polyester Film
Kirkland Signature Fancy Whole Cashews Stand-up Recloseable Pouch

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